Sam Square Consultancy

Think Differently

About Us



We (Sam Square Consultancy) are a Pune(Maharashtra) based Engineering Consultancy with Pan India consulting abilities. We are a young organisation with a vision to grow and help organisations to increase their Profitability. We have a dedicated team of qualified professionals working with a committed attitude.

Our team has widespread industry experience which enables us to understand client needs better, thereby providing them only with the best suited programme in systems improvement which will support to improve Profitability of Organization.

We have extensive experience in various domains of Manufacturing/ Industrial/ Infrastructure like Plant Operation, Business Development , Supply Chain, HR & Administration, Safety , etc.


Profile of Our Chief Consultant - Pradeep Kulkarni

  • BE (Mechanical) with 25 years Industrial Experience . Started carrier with Bajaj Auto ltd. - Last Assignment General Manager (Operation)
  • Lean Manufacturing Consultant Empanelled with National Productivity Council and Quality Council of India.
  • BEE Certified Energy Auditor
  • Lead Auditor 9001--2015
  • Exposure of working with Automotive Industries and Plastic Industries .
  • Working as sole proprietor of "SAM SQUARE CONSULTANCY", Also working as free lance energy auditor with various other BEE Certified Energy Auditors.
  • Recipient of Best Kaizen Award in TACO group. Also Tata Innovation Award for Western region.
  • Exposure to Plants in Japan, Germany and Switzerland.
  • Goverment Registered Valuer for Plant and Machinery.
  • Actively engaged in promotion & related various training programs of "Energy Conservation" and Lean Manufacturing systems for Industries, Engineering colleges, Commercial building, MSME, Industries Association etc.
  • Chartered Engineer
  • Owns high quality modern infrastructure such as energy audit equipment, trained manpower for providing world class energy audit services.
  • Team of Highly Competent People for Lean Manufacturing System Implementation and Design services.

Philosophy


The world we have created is a product of our thinking; it cannot be changed without changing our thinking. ~ Albert Einstein


Being a young organisation, we are very flexible on specific industry requirements. We treat each client as the most important one and remarkably meet their requirements accordingly.

We are committed to ensure the sustenance of intended results from the Implementation of Lean Manufacturing system

SERVICES

Our Expertise


Lean Manufacturing Systems

We have been working for Lean Manufacturing system Implementation with various small and Meadium industries in Engineering, Electrical, Solar and Plastic Field.

Energy Auditing

We have the ability and capability to do Energy Auditing in all sectors backed by the required Equipments for Energy Auditing.

QMS and EHS

We have been providing ISO 9001-2015,ISO 14001 and EHS consultancy to Multinational and Indian Industries across all sectors.



System Management

We provide Integrated Management Systems to take care of all systems in the organization.

SME Requirements

We undertake and execute SME requirements with industry specific requirements to deliver the desired results

Valuation

We offer valuation services for Plant and Machinery

Being Lean


Lean manufacturing or lean production, often simply "lean", is a systematic method for the elimination of waste ("Muda") within a manufacturing system. Lean also takes into account waste created through overburden ("Muri") and waste created through unevenness in work loads ("Mura"). Working from the perspective of the client who consumes a product or service, "value" is any action or process that a customer would be willing to pay for.


The Lean Manufacturing Model

Elimination of Seven Waste + 1E


Foundation Quality

Culture

Multiskilling

Identifying variation

RBT

SOP

POKAYOKE

KAIZEN

CP/CPK

FMEA

Shainain Technique

Quality Control - JIT

SMED

3M

Kanban

OEE

VSM

CELLS

ITR

5 S

TPM

EHS

Sustenance

MRM/Reviews

OEE

COPQ

ITR

OTD

Customer complaints

EHS

CIP--QCD

GEMBA WALKS

Rewards

Lean Implementations

Kaizen(5S)

5S Before

Before

Footprint not available

5S After

After

Footprints are drawn

Poka-Yoke Prevention

5S Before

Before

If air pressure reduces, machine gets mis-stroke and tool breaks down

5S After

After

Added sensors to stop the machine and raise alarm before mis-stroke

Kaizen(EHS)

EHS Before

Before

Operator is checking the hot springs with hand

EHS After

After

A simple spoon-like structure is made for checking springs

Fixed Point Photography

FPP Before

Before

Before making changes

FPP After

After

After making changes

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OUR WORK


Present Lean Assignments


Engineering Lean Cluster, Jalgaon

7 Companies with a turnover of 120 cr.


Plastic Lean Cluster, Aurangabad

10 Companies with a turnover of 170 cr.


What our customers say

"We are happy with the results we got"
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"Our production has increased drastically thanks to SamSquare"
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"It was a pleasure working with them"
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THE TEAM

Pradeep Kulkarni

Pradeep Kulkarni

CEO & Founder

26 years Experience

Vishnu Shinde

Vishnu Shinde

Consultant

18 years Experience

Pranav Tambat

Pranav Tambat

Associate

BE Automobile (2015)

Vikrant Shambhunath

Vikrant Shambhunath

Associate

15 years Experience

CONTACT US

For queries, suggestion or feedback, contact us here.

Empire Estate, Pune

+91 9552569126

kulkarni.pradeep66@gmail.com